Encapsulation of Electronic Components

Glob Top and Frame & Fill encapsulation provides protection for individual electronic components attached to PCB’s and FPC’s. Encapsulated components, like flip-chips, semiconductor die chips, delicate lead wires, etc., are shielded from environmental stresses, contamination, and mechanical vibration. Encapsulating materials serve to neutralize dissimilar Coefficient of Thermal Expansion (CTE) values between the component and board. In addition, these materials improve individual component insulation, minimizing current loss.

Glob Top and Frame & Fill processes are integrated into automated assembly lines using programmable, robotic dispensing equipment. The encapsulating materials are deposited directly on the components and boards in precise, repeatable patterns.

Panacol-USA produces single component, light curable encapsulants with performance properties that are ideal for high volume production lines. These encapsulation materials are highly resistant to contaminants, cure with minimal shrinkage, and remain extremely flexible to minimize risk of damage to fine wire leads and connections.

Similar to sealants and coatings, encapsulants provide environmental protection for individual electronic components such as diodes, capacitors, and integrated circuits (IC), as well as wire leads and other fragile connectors. The encapsulant’s composition must reflect high ionic purity, and preferred cured properties include moisture resistance, invulnerability to thermocycling, low shrink, and flexibility from a low modulus value. Low shrink and flexibility are significant as the encapsulant also functions as a strain relief for fine wire leads. Lower stress minimizes the risk of wire breakage.

Black glob top adhesives are applied on smart card chips to protect the chips from damage

UV curing equipment:

UV system solutions with Panacol uv curable adhesives and innovative curing systems from Honle

Encapsulants offered by Panacol-USA have been formulated with all these desirable properties in mind. Panacol-USA’s line of encapsulants feature excellent adhesion to substrates associated with PCB and FPC assembly, including polyimide, metals, FR-4 (glass-epoxy), PET, polycarbonate, ceramic, and glass. They are offered in a range of viscosities to better support numerous component geometries. For example, in order for the encapsulant to create a uniform coating (shell) on sharp-edged components, it should generally be higher in viscosity and thixotropic.

View the Encapsulant products listed below for a possible candidate for your application. Please contact Panacol-USA to confirm your product selection and to secure additional application assistance, including samples and process recommendations. In the event that these standard products do not satisfactorily address your performance requirements, Panacol-USA will investigate other solutions that include development of adhesive specifically tailored to the complexity of your application.

New from Panacol are single component epoxy adhesives that cure at low temperatures, (60oC).  Structalit® 5511, 5521, and 5531 adhesives were specifically formulated for microelectronics applications and adhere very well to low surface energy substrates.  These products are ideally suited for encapsulating temperature sensitive components on PC boards.  Find them in our table below and click on their Technical Data Sheets for more detailed information. 

 

Encapsulant Viscosity [mPas] Base Curing* Properties
Structalit® 5800 12,000-22,000 part A (LVT 25°C, Sp. 4/12 rpm); 500-800 part B (LVT 25°C, Sp. 2/30 rpm); 7,000-15,000 mix (LVT, 25°C, Sp. 4/30 rpm) 2-part epoxy thermal, room temperature High temperature resistance
short pot life
fast application
Structalit® 5810-1 1,000-1,500 part A (LVT 25°C, Sp. 3/30 rpm); 3,500-4,500 part B (LVT 25°C, Sp. 4/30 rpm); 3,000-4,000 mix (LVT, 25°C, Sp. 4/30 rpm) 2-part epoxy thermal
room temperature
Very high adhesion to PC
resistant to moisture and chemicals
Structalit® 5891 25,000-50,000 epoxy thermal Black color
fast curing at low temperatures
impact resistant
Structalit® 5891 T 80,000-150,000 epoxy thermal Black color
stable frame material, can be applied wet-in-wet with filling material, suitable for frame stacking
stable edges
resistant to shocks
Structalit® 5893 6,000-10,000 (Rheometer, 25°C, 10s^-1) epoxy thermal Black color
excellent flow properties
filling material for frame&fill applications
high resistance to heat and chemicals
certified to ISO 10993-5 standards
Structalit® 5894 M 20,000-30,000 (Rheometer, 25 °C, 20s ^-1) epoxy thermal Black color
excellent flow properties
filling material for frame and fill applications on PCBs,
very high resistance to heat and chemicals
Structalit® 8801 30,000-45,000 (LVT, 25°C, Sp. 4/6 rpm) epoxy thermal Resistant to oils, grease and fuels
excellent flow properties
beige color
certified to ISO 10993-5 standards
Structalit® 8805 30,000-45,000 epoxy thermal Resistant to oils, grease and fuels
excellent flow properties
beige color
Structalit® 8838 6,500-7,500 (Rheometer, 25°C, 20s^-1) epoxy thermal Black color
flexible potting compound
excellent flow properties
Structalit® 8926 30,000-45,000 epoxy thermal Resistant to oils
grease and fuels
excellent flow properties
beige color
Vitralit® 1600 LV 3,000-5,000 epoxy UV
secondary heat cure
Very high Tg
low water absorption
low ion content
very high chemical resistance
Vitralit® 1605 200-400 (LVT, 25°C, Sp. 2/30 rpm) epoxy UV
secondary heat cure
low shrinkage
low heat expansion
very high tg
excellent chemical resistance
certified to ISO 10993-5 standards
Vitralit® 1655 150-300 (Brookfield LVT, 25 °C, Sp. 2/30 rpm) epoxy UV
secondary heat cure
flexible
certified to USP Class VI and ISO 10993-5 standards
resistant to all common sterilization methods
Vitralit® 1657 5,000-15,000 epoxy UV Low ion content
excellent chemical resistance
low water absorption
suitable for covering open bonded chips
Vitralit® 1671 9,000-14,000 (Rheometer, 10s^-1) epoxy UV
secondary heat cure
Stable frame compound
high ion purity
electronic grade adhesive
high temperature conductivity
low water absorption
UL94 HB test passed
Vitralit® 1680 5,000-8,000 epoxy UV Very high resistance to heat and humidity
electronic grade adhesive
low ion content
suitable for chip protection
Vitralit® 1688 1,200-2,000 epoxy UV Excellent flow properties and leveling
electronic grade adhesive
low ion content
suitable for chip protection
excellent resistance to heat and humidity
Vitralit® 1691 20,000-40,000 epoxy UV
secondary heat cure
black color
high ion purity
electronic grade adhesive
high temperature resistance
fast surface curing with UV light
Vitralit® 1720 2,700-3,700 epoxy UV High temperature resistance
Vitralit® 1722 5,000-8,000 (LVT, 25 °C, Sp. 4/30 rpm) epoxy UV Very high adhesion to most thermoplastics
low shrinkage
high temperature resistance
Vitralit® 5140 250-500 acrylate UV
VIS
Flexible,
well suited for bonding plastics with low UV translucence and permeable to visible light,
biocompatible: certified to USP Class VI standards
Vitralit® 6103 3,500-5,000 acrylate UV
secondary heat cure
Very high adhesion to metals and sintered materials
transparent
Vitralit® 6104 3,000-8,000 acrylate UV
secondary heat cure
Very high adhesion to metals and sintered materials
Vitralit® 6104 VT 8,000-17,000 (Rheometer, 25°C, 10s^-1) acrylate UV
secondary heat cure
Very high adhesion to metals and sintered materials
ideal for bonding large components on circuit boards (corner bonding)
Vitralit® 6105 3,500-6,000 acrylate UV
secondary heat cure
very high adhesion to metals and sintered materials
Vitralit® 6125 4,000-6,000 (LVT 25°C, Sp. 4/30 rpm) acrylate UV
secondary heat cure
excellent adhesion to stone, glass, metals and thermoplastics
medium viscosity
Vitralit® 6128 800-1,200 acrylate UV
secondary heat cure
very high adhesion to stone, glass, metals and thermoplastics
high temperature resistance
Vitralit® 6128 VT 3,000-6,000 (Rheometer, 25°C, 10s^-1) acrylate UV
secondary heat cure
contains chemical activator
high temperature resistance
high viscosity
excellent adhesion to stone, glass, metals and thermoplastics
Vitralit® 9180 700-1,200 acrylate UV Dry surface
fast curing of thick layers
yellow color
Vitralit® 9181 4,000-7,000 acrylate UV Yellow color
dry surface
fast curing of thick layers
Vitralit® UD 5180 4,000-6,000 epoxy UV
secondary heat cure
Perfect solution for bonding flexible circuit paths
resistant to reflow processes
grey color
Vitralit® VBB-1 1,000-1,500 acrylate UV
VIS
Elastic
high peel strength
optically clear
very flexible
suitable for potting
Vitralit® 2004 F 60-100 (LVT, 25 °C, Sp. 2/30 rpm) epoxy UV
secondary heat cure
fluorescing
flexible
autoclavable
dry surface after curing
low ion content
sprayable
Vitralit® 2007 F 150-350 (LVT, 25 °C, Sp. 2/30 rpm) epoxy UV
secondary heat cure
fluorescing
flexible
autoclavable
excellent chemical resistance
low ion content
Vitralit® 2009 F 100-200 epoxy UV
secondary heat cure
fluorescing
flexible
autoclavable
high chemical resistance
low ion content
Vitralit® 2028 160-300 epoxy UV
secondary heat cure
Dry surface after UV-curing
autoclavable
excellent chemical resistance
scratch resistant coating
Vitralit® 4451 MV F 2,000-3,000 (LVT, 25 °C, Sp. 4/30 rpm) acrylate UV, VIS soft and elastic
dry surface after curing
protective coating
fast curing
fluorescing blue
Vitralit® 9179 200-400 acrylate UV Fast curing
very well suited for automated production lines
yellow color
dry surface
Vitralit® 90008
Vitralit® 90013 900-1,500 acrylate UV
VIS
excellent adhesion to polyimide films
high ionic purity
high flexibility
highly resistant to moisture and yellowing
Vitralit® 90015 250-500 acrylate UV
VIS
adheres to a variety of substrates including metal, ceramic, glass, epoxy board, and many plastics
High ionic purity
Extremely flexible
Demonstrates excellent performance through thermal cycling
Vitralit® 90086 500-800 acrylate UV
VIS
Adheres to a variety of substrates including metal, ceramic, glass and many plastics
Extremely flexible
Excellent optical clarity
Outstanding elongation and memory
Tack-free surface
Vitralit® 90830 900-1,500 acrylate UV
VIS
Adheres to many low surface energy plastics including PE, PET, polyester as well as many other polymer blends
Self-levelling
Extremely flexible
Excellent performance through thermal cycling
Structalit® 5511 800-1,200 epoxy thermal at 60°C Non-conductive
Outstanding adhesion to high performance
plastics (LCP, PBT)
High purity
Electronic grade standard
Structalit® 5521 1,200-2,000 (Rheometer, 25°C, 10s^-1) epoxy thermal at 60°C Non-conductive
Outstanding adhesion to high performance
plastics (LCP, PBT)
High purity
Electronic grade standard
Flexible
Structalit® 5531 5,000-10,000 (Rheometer, 25°C, 10s^-1) epoxy thermal at 60°C Non-conductive
Outstanding adhesion to high performance plastics (LCP, PBT)
High purity
Electronic grade standard
Good mechanical stability
Good chemical resistance
Structalit® 8801 T 16,000-30,000 (Rheometer, 25 °C, 5s^-1) epoxy thermal Resistant to oils, grease and fuels;
Stable;
Fast curing at low temperatures

*UV = 320 - 390 nm          VIS = 405 nm

To download the technical datasheets (TDS) please click on the adhesive name.